{"id":26316,"date":"2025-04-18T15:52:07","date_gmt":"2025-04-18T13:52:07","guid":{"rendered":"https:\/\/epos-conductors.com\/technologies\/electro-sinter-forging\/"},"modified":"2025-12-16T12:33:10","modified_gmt":"2025-12-16T11:33:10","slug":"electro-frittage-forgeage","status":"publish","type":"neuros_case_study","link":"https:\/\/epos-conductors.com\/fr\/technologie\/electro-frittage-forgeage\/","title":{"rendered":"\u00c9lectro-frittage-forgeage"},"content":{"rendered":"\t\t
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eForging : la technologie de fabrication la plus rapide et efficace<\/span><\/h2><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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L\u2019eForging, ou Electro-sinter-forging (ESF), est un proc\u00e9d\u00e9 de fabrication avanc\u00e9 qui int\u00e8gre des principes de m\u00e9tallurgie des poudres, de forge traditionnelle et de frittage assist\u00e9 par champ (FAST). En combinant une d\u00e9charge rapide \u00e0 haute intensit\u00e9 avec une impulsion m\u00e9canique, l\u2019eForging repr\u00e9sente la derni\u00e8re \u00e9volution de la technologie industrielle de frittage assist\u00e9 par champ \u00e9lectromagn\u00e9tique.<\/p>

D\u00e9velopp\u00e9 et brevet\u00e9 par EPoS Technologies, ce proc\u00e9d\u00e9 innovant permet une production efficace et pr\u00e9cise d\u2019une large gamme de m\u00e9taux et de composites m\u00e9talliques, offrant une solution de fabrication rapide, fiable et optimis\u00e9e.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t

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Avantages<\/span><\/h2><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Densit\u00e9 sup\u00e9rieure, meilleures propri\u00e9t\u00e9s<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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En exploitant la haute vitesse et en contournant la thermodynamique conventionnelle, nous pouvons produire des mat\u00e9riaux et des composants \u00e0 haute densit\u00e9 avec des propri\u00e9t\u00e9s fonctionnalis\u00e9es.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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R\u00e9duction du temps de traitement\n<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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L\u2019ESF peut r\u00e9duire de mani\u00e8re significative le temps n\u00e9cessaire pour produire des pi\u00e8ces r\u00e9sistantes et aux tol\u00e9rances serr\u00e9es par rapport aux proc\u00e9d\u00e9s conventionnels de frittage, de forge ou d\u2019usinage.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Haute efficacit\u00e9 des mat\u00e9riaux\n<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Nous r\u00e9duisons fortement la quantit\u00e9 de mati\u00e8re premi\u00e8re n\u00e9cessaire, diminuant l\u2019impact environnemental et augmentant la durabilit\u00e9.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Faible consommation d\u2019\u00e9nergie\n<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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La consommation d\u2019\u00e9nergie par unit\u00e9 de poids est significativement plus faible compar\u00e9e \u00e0 la fabrication additive et \u00e0 des proc\u00e9d\u00e9s comme le Spark Plasma Sintering ou le pressage \u00e0 chaud.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Plus efficace et polyvalent que la fabrication additive. Plus rapide que le SPS. Meilleur que le pressage et le frittage.<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Pourquoi sommes-nous diff\u00e9rents ?<\/span><\/h2><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Uniques, rapides, efficaces et cr\u00e9atifs.<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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EPoS Technologies est le pionnier et le seul exploitant mondial du eForging, une technologie de fabrication r\u00e9volutionnaire que nous avons d\u00e9velopp\u00e9e et perfectionn\u00e9e. Avec plus de quinze ans de recherche, de d\u00e9veloppement et d\u2019application pratique, nous avons accumul\u00e9 une expertise in\u00e9gal\u00e9e dans ce proc\u00e9d\u00e9 productif. Cette connaissance approfondie nous permet de proposer rapidement des solutions sur mesure, aidant les entreprises \u00e0 exploiter pleinement le potentiel de l\u2019eForging pour accro\u00eetre efficacit\u00e9, performances et avantage concurrentiel.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Fig. 1<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Figure 1 : Cartes EBSD des composants Fe-1,5\u202f% Mo fabriqu\u00e9s par (a) et (c) CDS et (b) et (d) SPS. Les cartes de d\u00e9sorientation locale (c) et (d) correspondent aux zones indiqu\u00e9es dans les encadr\u00e9s des images du haut.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Fig. 2<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Figure 2 : Duret\u00e9 micro-Vickers (300 gf) en fonction de la densit\u00e9 pour les composants Fe-1,5\u202f% Mo obtenus par CDS (croix noires) et SPS (cercles rouges).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Comparaison avec le pressage \u00e0 chaud direct et le Spark Plasma Sintering\n<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Bien que similaire au frittage plasma par \u00e9tincelle (Spark Plasma Sintering), la technologie ESF est bien plus r\u00e9pandue dans la pratique industrielle en raison de la simplicit\u00e9 du syst\u00e8me utilis\u00e9. Des comparaisons avec le pressage \u00e0 chaud direct (DHP) ont \u00e9t\u00e9 effectu\u00e9es sur le plan de l’efficacit\u00e9 \u00e9nerg\u00e9tique (voir Advancements in single pulse electric current assisted sintering, A. Fais, EuroPM 2013 Congress Proceedings). Des composites \u00e0 matrice m\u00e9tallique cobalt-diamant destin\u00e9s \u00e0 la coupe du granit ont \u00e9t\u00e9 produits avec la technologie ESF, et l\u2019\u00e9nergie consomm\u00e9e a \u00e9t\u00e9 mesur\u00e9e et compar\u00e9e \u00e0 celle du DHP.<\/p>

L’exemple ci-contre montre que l\u2019ESF consomme moins de 6\u202f% de l\u2019\u00e9nergie n\u00e9cessaire au DHP.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Pressage
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#100
Segments : 20 \u00d7 10 \u00d7 3,8 mm

Machine : 150\u202fkW

Dur\u00e9e : 10 minutes \u00e0 pleine puissance<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3 MJ \/ par segment =\n250 Wh \/ par pi\u00e8ce<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Electro Sintering Forging<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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#1
Segments : 20 \u00d7 10 \u00d7 3,8 mm

\u00c9nergie charg\u00e9e : 48\u202fkJ<\/p>

\u2013<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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48,4 kJ \/ par segment =\n13,5 Wh \/ par pi\u00e8ce\n<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Parlez-nous de votre projet ou demandez plus d\u2019informations<\/span><\/span><\/h2><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n Contactez nous <\/span><\/span> \n <\/span>\n <\/a>\n <\/div>\n <\/div>\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

L\u2019eForging, ou Electro-sinter-forging (ESF), est un proc\u00e9d\u00e9 de fabrication avanc\u00e9 qui int\u00e8gre des principes de m\u00e9tallurgie des poudres, de forge traditionnelle et de frittage assist\u00e9 par champ (FAST). En combinant une d\u00e9charge rapide \u00e0 haute intensit\u00e9 avec une impulsion m\u00e9canique, l\u2019eForging…<\/p>\n","protected":false},"author":1,"featured_media":24458,"template":"","neuros_case_study_category":[],"neuros_case_study_tag":[57,61],"class_list":["post-26316","neuros_case_study","type-neuros_case_study","status-publish","has-post-thumbnail","hentry","neuros_case_study_tag-solutions","neuros_case_study_tag-urban"],"acf":[],"yoast_head":"\neForging : nouvelle r\u00e9f\u00e9rence du frittage assist\u00e9 par champ | Epos<\/title>\n<meta name=\"description\" content=\"eForging, technologie brevet\u00e9e EPoS : plus rapide que le SPS, plus sobre que le DHP et plus efficace que la fabrication additive.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/epos-conductors.com\/fr\/technologie\/electro-frittage-forgeage\/\" \/>\n<meta property=\"og:locale\" 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